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USB RGB LED Controller
 
USB RGB LED Controller


 

USB RGB LED Controller

 


This is great LED-controller board with lots of handy features. USB interface allows selecting operating modes directly on your PC screen without need additional input devices on boars. Project has preprogrammed several modes including slow and fast color change, temperature base color ,where color depends on temperature measured from temperature sensor (DS1821). Other modes include constant colors that can be configured with C# Win application. Actually there are more possibilities of usage especially when USB is used. Write your own or use PC application that would represent CPU load or other content with RGB colors. Project is built around PIC18F2550 microcontroller which comes along with USB interface. So USB requires couple elements what allows focusing on other parts of circuitry.


USB RGB LED Controller

This project is a full color LED-controller that can be configured via a USB connection. The color of the connected LEDs (common anode only) depends on the selected operating mode:

Slow color change (ca. 40 minutes)
Fast color change (ca. 2 minutes)
Temperature base color (temperature range adjustable)
Constant color 1
Constant color 2
Constant color 3
Constant color 4

In the color change modes the color of the LED changes automatically through all possible colors of the rainbow within a certain time.
In the temperature based mode the color changes depending on the temperature measured by the DS1821 sensor. At home I use this mode to light up my radiator depending on its temperature.
In the constant color modes, the LED color is constant but can be configured with a C# Windows application via USB.
With this application the circuit can also be used to light up the LED in a color that changes from blue to red depending on the PC's CPU load is adjusted according to the screen content.

The following parts are needed to build RGB LED controller:
C1
C2
C3
C4
C5
C6
IC1
IC2
S1
PT1
Q1
T1
T2
T3
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
SV1
SV2
USB1
X2
LED-Stripe 220nF
100n
10u
47u
22p
22p
PIC18F2550_28DIP
7805
Buton
PTC660
20MHz
IRFZ 34N
IRFZ 34N
IRFZ 34N
4k7
4k7
4k7
100K
100K
100K
22
22
180
180
180
4 Pin header
3 Pin header
MINI-USB
Connector
LEDlight flexibel 12V, 13,5cm, RGB

First of all the PCB needs to be made. The above picture shows the layout of the PCB. The Eagle files are contained in the project's download.

Next the parts required for providing the 5V for the microcontroller are soldered on the PCB. Once this is done 12V can be supplied and it is checked if 5V are available to the microcontroller (pin8=GND, pin20=+5V). Afterwards the remaining parts can be soldered.

The picture below shows how the LED-Stripe (common anode) needs to be connected, as well as the wiring for the DS18S20.

Last but not least the PIC needs to be programmed accordingly. This is done in three steps:
1. An unprogrammed PIC 18F2550 is inserted into a burner of your choice (I use a self made Brenner 8 from SPRUT). With this burner the USB bootloader (18f2550_boot_rb4.hex) is burned into the PIC. The bootloader is supplied with this project's download. The config bits are contained in the hex file.
2. Now the PIC is inserted into the circuit built above and is connected via a USB cable to your PC. Now you power up the circuit while holding down the mode-button of the circuit which causes the PIC to enter bootload mode. XP/Vista will ask for a driver. You supply XP/Vista with the driver provided by the Microchip USB Framework installation (C:\Microchip Solutions\USB Device - MCHPUSB - Generic Driver Demo\Driver and inf) and the device is recognized and listed in the hardware manager.
3. Finally, the applications firmware (RGBController.hex) can be programmed into the PIC using the PDFSUSB application supplied by the Microchip USB Framework.

Now you can interrupt the power supply of the circuit to let the PIC restart (this time without pressing the mode-button) to let the PIC enter application mode. Now the connected LED(s) should light up. If Windows asks for a driver again please use the one supplied by my project's download (in the folder \ConfigurationUI\WinXP_USBDriver). Please press the mode button now once to let the PIC initialize (this only needs to be done once).
If you start the Windows application (\ConfigurationUI\RGBConfigurator\bin\Debug\RGBConfigurator.exe) now you should be able to configure the PIC according to your needs as shown in the first picture above.

Please note:
For getting it started under Windows 7 please use this version of the software. It uses a newer version of the Microchip USB API DLL (mpusbapi.dll, version 2.6a) and is compiled with the right options to work on 64 bit systems as well.


USB RGB LED Controller


USB RGB LED Controller


USB RGB LED Controller

USB RGB LED Controller

USB RGB LED Controller

USB RGB LED Controller

USB RGB LED Controller

USB RGB LED Controller

USB RGB LED Controller





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